ORBITALSERVICE®

Tube-to-Tubesheet weld heads

TTS 40, TTS 90, TTS 90 AVC, TTS-Autoline
Products
Orbitalservice-Rohr_in_Boden_Schweisskoepfe-tube_to_tube_sheet_weld_heads
Orbitalservice-Rohr_in_Boden_Schweisskoepfe-tube_to_tube_sheet_weld_heads

ORBITALSERVICE®

Tube-to-Tubesheet weld heads

TTS 40, TTS 90, TTS 90 AVC, TTS-Autoline

Products

Suitable welding heads for every project

Here you can find an overview of our range of tube-to-tubesheet weld heads. We would be glad to provide you with further information which weld head is suitable for you.

Whether it is our small, handy and easy operable tube-to-tubesheet weld head without cold wire for stainless steels, titan and nickel-based-alloy, or our tube-to-tubesheet weld head with cold wire feeder (turning) for TIG-DC-weldings.

We have the suitable product for your projects.

TTS40-Rohr-in-Boden-Schweisskopf-Tube-to-tubesheet_weld_head

TTS 40

Our small, handy and easy operable tube-to-tubesheet weld head without cold wire for stainless steels, titan and nickel-based-alloys.

  • Tube-to-tubesheet weld head without cold wire
  • Area of application: Stainless steels, titan or nickel-based-alloy
  • Small, handy and easy operable
  • Easy self-centering clamping-cartridge
  • Clamping of the cartridge with a clamping mandrel with extension-lever
  • Improved water cooling system for high duty cycle

  • Tube ID from 16 to 38 mm / 0.63″ to 1.5″
  • Electrode diameter: 1.6 and 2.4 mm / 0.063″ and 0.078″
  • Weight: 3,5 kg / 8 lbs (without hose package)
  • Hose package length: 12 m / 40 ft
  • Article number: TTS40

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TTS90-Rohr-in-Boden-Schweisskopf-Tube-to-tubesheet_weld_head

TTS 90

Our tube-to-tubesheet weld head with cold wire feeder (turning) is disposed with a pneumatic clamping system. Even overhead works are possible thanks to the eroded clamping-mandrels and the elastic force of the pneumatic clamping-system.

  • With cold wire feeder (turning) for TIG-DC-welding
  • Continuous rotation without twisting of the cold wire possible
  • Pneumatic clamping system
  • Erorded clamping cartridge
  • Weld head can be mounted on a balancer
  • Suitable for steel, stainless steel and nickel-based-alloy
  • For justified, back shifted (1 mm) and overlaying (5 mm) tubes

  • Tube ID from 12 to 90 mm /0.47″ to 3.54″ (bigger diameters available on request)
  • Electrode diameter: 1.6 and 2.4 mm /0.063″ and 0.078″
  • Welding wire diameter: 0.8 mm – 1 mm
  • Weight: 13 kg / 28 lbs (without hose package)
  • Hose package length: 8 m / 26 ft
  • Article number: TTS90mD100

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TTS90-AVC-Rohr-in-Boden-Schweisskopf-Tube-to-tubesheet_weld_head

TTS 90 AVC

Using the additional AVC system, the TTS 90 AVC allows to weld e.g. two layers in just one clamping. In addition, the new head has a button „wire ON / OFF“ as well as „start ON / OFF“ in the handle – vandalism safe. The mechanical travel distance of the burner is 15 mm and the AVC distance plus / minus 5 mm.

  • With cold wire feeder (turning) for TIG-DC-welding
  • Continuous rotation without twisting of the cold wire possible
  • Pneumatic clamping system
  • Erorded clamping cartridge
  • Weld head can be mounted on a balancer
  • Suitable for steel, stainless steel and nickel-based-alloy
  • For justified, back shifted (1 mm) and overlaying (5 mm) tubes

  • Tube ID from 12 to 90 mm / 0.47″ to 3.54″ (bigger diameters available on request)
  • Electrode diameter: 1.6 and 2.4 mm / 0.063″ and 0.078″
  • Welding wire diameter: 0.8 mm – 1 mm
  • Hose package length: 8 m / 26 ft
  • Article number: TTS90mD100AVC

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TTS-Autoline-Rohr-in-Boden-Schweisskopf-Tube-to-tubesheet_weld_head

TTS-Autoline

By using TTS-Autoline as an accessory for TTS-90, you are able to work without a balancer. Thanks to adjusting its weight and hight of the linear guide unit perfectly for the TTS-90, it can be moved by hands very easily.

TTS-Autoline offers multiple benefits:

  • No patrons and mandrels, no clamping, no damage of the inner pipe surface, no deterioration of the eroded collets, etc.
  • You can weld pipes with an inner diameter of 1 mm (0.03937”) minimum.
  • Easy handling: Clamp all three axes by using just one shifter.
  • Easy adjusting of the whole construction(elevating screws at its feet, turning devices at its weld head attachment with toggle levers.

  • Measurements (from the ground)
    • X axis: 600 mm / 23.62’’
    • Y axis: 1500 mm / 59.06’’
    • Z axis: 1000 mm / 39.37’’
  • Weight: 230 kg / 507.06 lbs
  • Dimensions: 2080 x 1010 x 1080 mm / 81.89 x 39.76 x 42.52 in
  • Article number: TTSAutoline

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Do you have questions about our products or would you like an individual offer? Please do not hesitate to contact us.

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You would like to recommend our products? With pleasure.