ORBITALSERVICE®

Tube-to-Tubesheet weld heads

TTS 40, TTS 90, TTS 90 AVC, TTS-Autoline
Orbitalservice-Rohr_in_Boden_Schweisskoepfe-tube_to_tube_sheet_weld_heads
Orbitalservice-Rohr_in_Boden_Schweisskoepfe-tube_to_tube_sheet_weld_heads

ORBITALSERVICE®

Tube-to-Tubesheet weld heads

TTS 40, TTS 90, TTS 90 AVC, TTS-Autoline

Suitable welding heads for every project

Here you can find an overview of our tube-to-tubesheet weld head range. We will be glad to advise you on which model best suits your application.

From our compact, easy-to-use weld heads without cold wire—ideal for stainless steel, titanium, and nickel-based alloys—to our rotating tube-to-tubesheet weld heads with cold wire feeder for TIG-DC welding, we offer the right solution for every project.

TTS 40

Our small, handy and easy operable tube-to-tubesheet weld head without cold wire for stainless steels, titan and nickel-based-alloys.

  • Tube-to-tubesheet weld head without cold wire
  • Area of application: Stainless steels, titan or nickel-based-alloy
  • Small, handy and easy operable
  • Easy self-centering clamping-cartridge
  • Clamping of the cartridge with a clamping mandrel with extension-lever
  • Improved water cooling system for high duty cycle
  • Tube ID from 16 to 38 mm / 0.63″ to 1.5″
  • Electrode diameter: 1.6 and 2.4 mm / 0.063″ and 0.078″
  • Weight: 3,5 kg / 8 lbs (without hose package)
  • Hose package length: 12 m / 40 ft
  • Article number: TTS40

TTS 90

Our tube-to-tubesheet weld head with cold wire feeder (rotating version) is equipped with a pneumatic clamping system. Thanks to the eroded clamping mandrels and the elastic force of the pneumatic system, even overhead welding operations can be carried out with ease.

  • With cold wire feeder (turning) for TIG-DC-welding
  • Continuous rotation without twisting of the cold wire possible
  • Pneumatic clamping system
  • Erorded clamping cartridge
  • Weld head can be mounted on a balancer
  • Suitable for steel, stainless steel and nickel-based-alloy
  • For justified, back shifted (1 mm) and overlaying (5 mm) tubes
  • Tube ID from 12 to 90 mm /0.47″ to 3.54″ (bigger diameters available on request)
  • Electrode diameter: 1.6 and 2.4 mm /0.063″ and 0.078″
  • Welding wire diameter: 0.8 mm – 1 mm
  • Weight: 13 kg / 28 lbs (without hose package)
  • Hose package length: 8 m / 26 ft
  • Article number: TTS90mD100

TTS 90 AVC

With the additional AVC system, the TTS 90 AVC enables welding of, for example, two layers in just one clamping. The new head also features vandalism-proof handle controls for “Wire ON/OFF” and “Start ON/OFF.” The torch offers a mechanical travel range of 15 mm, with an AVC adjustment of ±5 mm.

  • With cold wire feeder (turning) for TIG-DC-welding
  • Continuous rotation without twisting of the cold wire possible
  • Pneumatic clamping system
  • Erorded clamping cartridge
  • Weld head can be mounted on a balancer
  • Suitable for steel, stainless steel and nickel-based-alloy
  • For justified, back shifted (1 mm) and overlaying (5 mm) tubes
  • Tube ID from 12 to 90 mm / 0.47″ to 3.54″ (bigger diameters available on request)
  • Electrode diameter: 1.6 and 2.4 mm / 0.063″ and 0.078″
  • Welding wire diameter: 0.8 mm – 1 mm
  • Hose package length: 8 m / 26 ft
  • Article number: TTS90mD100AVC

TTS-Autoline

By using TTS-Autoline as an accessory for TTS-90, you are able to work without a balancer. Thanks to adjusting its weight and hight of the linear guide unit perfectly for the TTS-90, it can be moved by hands very easily.

TTS-Autoline offers multiple benefits:

  • No patrons and mandrels, no clamping, no damage of the inner pipe surface, no deterioration of the eroded collets, etc.
  • You can weld pipes with an inner diameter of 1 mm (0.03937”) minimum.
  • Easy handling: Clamp all three axes by using just one shifter.
  • Easy adjusting of the whole construction(elevating screws at its feet, turning devices at its weld head attachment with toggle levers.
  • Measurements (from the ground)
    • X axis: 600 mm / 23.62’’
    • Y axis: 1500 mm / 59.06’’
    • Z axis: 1000 mm / 39.37’’
  • Weight: 230 kg / 507.06 lbs
  • Dimensions: 2080 x 1010 x 1080 mm / 81.89 x 39.76 x 42.52 in
  • Article number: TTSAutoline

Do you have questions about our products or would you like an individual offer? Please do not hesitate to contact us.

You would like to recommend our products? With pleasure.